We’ve always been committed to staying at the forefront of technology and innovation at Applied Plastics. That’s why we’re excited to announce that we’ve installed a new chiller system that is already positively impacting our bottom line.
This efficient new system enables us to lower our overall energy costs. Additionally, it’s also helping us to stay more competitive in the marketplace.
We’re confident that this new system will help us to continue providing our customers with the high-quality products and services they’ve come to expect from Applied Plastics.
What is a chiller system and its uses in cooling plastic extrusion processes?
A chiller system is a vital component of any plastic extrusion process. It helps to cool the molten plastic as it is being extruded and keeps the finished product from overheating and deforming.
Our new chiller system is designed to be efficient and cost-effective. It features a more powerful cooling system that can better handle the extrusion process demands. Additionally, the new chiller system is more compact and easier to install, saving us time and money in the long run.
The new chiller system is essential to our commitment to being a more competitive and cost-effective plastic extrusion company. With its more efficient cooling system, our chiller system will help us to produce a higher quality product at a lower cost. This will allow us to be more competitive in the marketplace and better meet our customers’ needs.
The need for a chiller system in the plastic extrusion process
As a plastic extrusion company, we always look for ways to improve our processes and lower costs. A new chiller system is one way we can do this. Using a chiller system, we can lower the temperature of the plastic as it is being extruded. This allows us to use less energy and produce a higher quality product.
We have been using a chiller system for several months, which has already positively impacted our costs. We can produce more products with less energy, which means we can pass those savings on to our customers. This makes us more competitive in the market and helps us win more business.
How the new chiller system can improve our production process
Our new chiller system for plastic extrusion will provide our customers with several benefits, including improved product quality and increased production efficiency.
Our new chiller system is an essential piece of equipment in the plastic extrusion process, as it helps to cool and solidify the molten plastic as it is extruded. This ensures that the final product is of the highest quality and has the desired shape and dimensions.
In addition, our new chiller system can help to increase production efficiency by reducing downtime and scrap rates. By keeping the extrusion process running smoothly, they can help to minimize disruptions and maximize output.
Our new chiller system will provide our customers with improved product quality and increased production efficiency, making it an essential addition to our plastic extrusion process.
We will take care of your plastic extrusion needs
Applied Plastics is the right choice if you want a company to care for your plastic extrusion needs. We have extensive experience in the field. With our new chiller system and experienced team, we can provide you with the best possible solution for your specific project. Whether you need custom extrusion or standard extrusion, we will be able to meet your needs.
We pride ourselves on our quality products and services, and we are confident that you will be satisfied with the results of your project. Contact us today to learn more about our plastic extrusion capabilities or to request a quote. We look forward to working with you!
Applied Plastics provides custom plastic extrusions for almost every application, no matter how challenging. We produce tubing, profile shapes, and solid rods using a wide variety of materials. Thermoplastics have the advantage of being able to be reheated and remolded as required. Thermoset, on the other hand, is unable to be reheated or remolded after it’s formed. In this post, we will discuss a few of the most popular types of thermoplastics we offer.
Which Thermoplastics Are Best for Custom Extrusions?
Thermoplastics are grouped commercially according to their material properties and typical applications. There are three groups they are organized into: commodity, engineering, and high performance. Commodity plastics are widely available, easy to process, and account for the majority of thermoplastic use. Engineering-grade plastics have properties that make them uniquely suited for certain applications, and high-performance plastics are specially engineered to have unique thermal and mechanical properties.
The following materials span these three thermoplastic categories. They represent some of the most frequently chosen materials; however, Applied Plastics offers a much wider selection of extrusion materials than these types.
1. Acrylonitrile Butadiene Styrene (ABS)
ABS is a popular type of plastic due to its ease of machining and low production costs. It performs well in both high and low temperatures, displays impact resistance, and is easy to paint and glue. Extruded ABS offers excellent electrical insulation properties.
2. Acrylic
A strong, transparent polymer, acrylic is a stronger, more impact-resistant lightweight alternative to glass. It has a high level of clarity, resists electrical current and UV radiation, and is cost-effective.
3. Polycarbonate
Polycarbonate is extremely strong and shatterproof, which has led it to be used as a glass alternative in many applications. It is resistant to high temperatures and performs well in applications relating to protection, lighting, or glazing. Extruded polycarbonate is transparent but can be colored easily and has excellent light transmission abilities.
4. Polyethylene
Available in several forms, polyethylene is perhaps the most commonly used plastic material. It is highly versatile while being low-cost. Polyethylene extrusions are chemical-resistant, translucent, and strong. It can be easily produced in small diameters which is useful in many healthcare industry applications.
5. Polyoxymethylene (POM) (Acetal / Delrin)
Also known as Acetal or Delrin, polyoxymethylene is an engineering-grade thermoplastic designed to replace metal. It displays high tensile strength and is very resistant to heat and water absorption. It is used in applications requiring a strong, slippery, or flexible part.
6. Polypropylene
Polypropylene is a low-cost, recyclable material that is tolerant of high temperatures and chemical substances. It is highly durable and available in several grades, including food grade. Common applications include automotive components, toy parts, and gardening products.
7. Polystyrene (XSP)
Polystyrene is a hard plastic that is used to make many products. It can be combined with colorants or other plastics and has excellent insulating and cushioning properties. Polystyrene doesn’t react with metals, is low-cost, and is long-lasting. It is used in appliance manufacturing, the automotive and electronics industries, and more.
8. Polyvinyl Chloride (PVC)
PVC products are easily created through the extrusion process and can be manufactured to be rigid or flexible. Rigid PVC is the most commonly used form. It is lightweight but strong and used throughout industries such as automotive, construction, marine, and more. Flexible PVC is used in building applications, such as electrical wire insulation.
Custom Extrusions From Applied Plastics
Extruded plastics are created by heating the chosen material until it is melted. This process occurs within a long chamber called the extruder. As the material melts, a revolving screw pushes it forward and through a small opening. The plastic material takes on the shape of the opening, called the die, and forms the desired product. After it has cooled, it can be cut into the desired size.
There are numerous plastic materials suitable for the extrusion process. Many of these materials are low-cost and have important characteristics such as strength and chemical resistance, which have led them to be widely adopted by many industries.
To learn more about the materials that work best for custom extrusions or to get started on your next project, contact the team at Applied Plastics. We are industry leaders in thermoplastic extrusions and provide custom solutions for many industries. We’ll be happy to answer any questions you may have about thermoplastics or the custom extrusion process!
